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A sturdy fence enhances your property, but also provides safe, secure boundaries from neighbors and traffic. Upon the initial fence installation, your property looks fantastic. Or, perhaps, you rest a little easier knowing your family has a safe play area. However, over time, your fence may weather in the New England storms and possibly require some repair work. Depending on the type of fence material, the repair or restoration process may vary. Those homeowners with metal fences, whether made of wrought iron, steel, or aluminum, are susceptible to rust over time. This unsightly and damaging process can compromise both the appearance and structural integrity of your fence. But, with some great DIY attitude and the proper techniques, it’s possible to restore a rusting fence. To help, the following outlines the process of repairing and restoring a rusty fence. 

Steps to Restore a Rusty Fence

Prior to starting any restoration project, it is vital to assess the damage and ensure you have the know-how (or patience to learn) to complete the work. For fence repairs and restoration, then start by inspecting the entire fence (including the joints, welds, and areas near the ground). Try to find and differentiate between cosmetic issues, such as loose parts, and structural weakness, such as corrosion. Metal fences will likely have some degree of rust, so look to determine if it is surface-level or not. The degree of rust severity impacts the type of repair and/or restoration. After the assessment, then gather the tools and materials needed to restore the rusty fence. Generally, the following materials are helpful:

  • Wire brush (manual or drill attachment)
  • Sandpaper (various grits)
  • Rust converter
  • Metal primer
  • Paint suitable for outdoor metal surfaces
  • Paint brushes and rollers
  • Protective gear (gloves, safety glasses, dust mask)
  • Drop cloths
  • Rust remover solution (optional)

Next, prepare the work area. For work outside, then it is ideal to choose a dry, warm day. For work inside, ensure proper ventilation (as applicable). Once the prep work and setup are completed, then put on any safety gear and follow these high-level steps to restore your rusty fence.

  • Remove Loose Rust and Paint (as much as possible)
    • Start by removing as much loose rust and flaking paint as possible.
    • Use a wire brush to scrub the fence vigorously, focusing on heavily rusted areas.
    • For stubborn rust, consider using a drill with a wire brush attachment.
    • Sand the entire fence surface with coarse-grit sandpaper to remove any remaining loose particles.
  • Apply Rust Converter (a solution or primer that can turn rust into a protective barrier)
    • Follow the manufacturer’s instructions for application.
    • Apply the rust converter evenly to all rusted areas.
    • Allow it to dry completely (usually 24 hours).
  • Sand and Clean (after the rust converter has dried)
    • Sand the entire fence with fine-grit sandpaper to create a smooth surface.
    • Wipe down the fence with a damp cloth to remove dust and debris.
    • Allow the fence to dry completely.
  • Apply Primer (helps the new paint adhere to the fence and add protection)
    • Choose a primer specifically designed for your type of metal fence outdoor metal surfaces.
    • Apply the primer evenly using a brush or roller.
    • Allow the primer to dry completely (follow the manufacturer’s instructions).
  • Paint the Fence
  • Select a paint suitable for your type of metal fence in your desired color.
  • Apply the paint evenly using a brush or roller, starting from the top and working your way down.
  • Apply a second coat after the first has dried for better coverage and protection.

Finally, now that your rusting fence is restored (with any luck), then keep it looking fresh and new with routine maintenance. At least annually, check the fence for any new signs of rust. Additionally, clean the fence with mild soap and water. And, if needed, touch up any paint peeling, chips, or scratches to help prevent rust from developing.

Special Rusting Fence Tips Based on Type of Material

Metal fences, such as wrought iron or steel, offer a tremendous aesthetic look and feel. However, depending on your fence material, pay particular attention to repairing or restoring them.

Rusty Wrought Iron Fences

Wrought Iron fences are known for ornate designs, so these may require extra attention to detail while sanding, priming, and painting. Pro tip, consider a rust-inhibiting paint that is specifically formulated for wrought iron to help maintain the beautiful look.

Rusty Steel Fences

Steel fences are prone to rusting, but generally easier to smooth. However, galvanized steel may need special preparation before painting, so consider a paint that offers excellent adhesion to steel surfaces.

Rusty Aluminum Fences

Aluminum fences are less prone to rust, but still corrode and require gentler cleaning to avoid damaging the fence due to the softer metal. Likewise, choose paints designed for aluminum to ensure proper adhesion.

Rusty Chain Link Fences

Chain Link fences are typically galvanized, which helps prevent rust, but that wears over time. So, its possible that cold galvanizing spray can recoat the rusted areas, and if the fence is painted, apply primer specifically formulated for galvanized surfaces prior to painting.

When Rusted Fence Restoration Isn’t Enough

Restoring a rusting fence can be a rewarding DIY project that breathes new life into your property. However, don’t hesitate to call in the professionals if the job seems too daunting or if the fence is beyond repair. 

Fortunately, Orange Fence can help.

Not only can our expert team help replace a rusty metal fence, but we can repair or replace any type of fence. At Orange Fence, we specialize in fence repair and replacement for all fencing materials:

When repairing your fence, we utilize existing materials as much as possible. We will repair the damaged parts of your fence and can provide a fresh coat of stain, resulting in a fence that looks as good as new, without the expense or hassle of a total fence replacement. And, for parts of your fence that have sustained greater damage, we offer fence replacements that will leave your fence looking as good as new.

Contact Orange Fence & Supply to schedule your on-site inspection today! Our specialists will evaluate the damage and provide a free estimate for your fence repair or fence replacement job. We are your trusted fence company throughout Connecticut.

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